ORC Installation: Step-by-step Renewable Energy Production
- Source Identification and Design:
The first step is to determine the energy source where the ORC system will be applied and to create the system design. ORC typically utilizes heat obtained from industrial facilities’ waste heat, geothermal sources, or solar collectors as it can operate efficiently at low temperatures.
- Equipment Selection:
Depending on the system design, appropriate equipment is selected. This is a critical step that determines the efficiency, capacity, and characteristics of the ORC plant. Turbines, generators, heat exchangers, and other components are chosen based on the identified energy source and application type.
- Construction and Assembly:
Procurement of selected equipment and on-site assembly begins. Drilling operations may be carried out for heat obtained from geothermal sources. In industrial facilities, suitable pipeline networks and heat exchangers are installed for integrating waste heat sources.
- Electrical Connection:
The ORC system is integrated into the electrical grid. Generators and other electrical components are connected, control systems are commissioned, and electrical connections ensuring safe and regular operation of the system are completed.
- Testing and Monitoring:
After installation is completed, testing the system and monitoring its performance are crucial. During this stage, system efficiency, electricity generation, and the amount of energy obtained from waste heat are carefully monitored.
- Maintenance and Optimization:
ORC systems are known for their low operating costs and maintenance requirements. However, regular maintenance and monitoring processes are implemented to optimize system performance and ensure long-term efficiency.
